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Intralogistics systems play an important role in the automated in-plant transport of materials in factories, distribution centers, parcel services, warehouses, airports, hospitals, and others. These systems increase efficiency, quality, sustainability, and traceability of material flow processes, while reducing waste and inventory buffers. Without them, modern high performance facilities could not function. Electrification components are needed for intralogistic equipment as Automated Guided Vehicles ( AGV), Electric Monorail Systems ( EMS), electric pallet conveyors, rail guided vehicles (RGV), transfer cars, and baggage handling systems, as well as sorters, automated storage and retrieval systems (AS/RS, stacker cranes) and shuttle systems.
Intralogistic systems must be available on demand. If part of the system goes down, processes before and after will stop and the entire facility could shut down. Also, any required maintenance must be done quickly and easily. Energy and data transmission components must adapt to high performance systems, often with complex layouts and operating at high speeds and acceleration. At the same time, they must provide maximum energy efficiency at an acceptable cost. Some systems must meet special technical challenges, such as “clean room” and food processing environments, refrigerated storage, or impure production lines.
Conductix-Wampfler has extensive experience working with intralogistics system OEMs worldwide. From our large product portfolio, we can recommend the optimum solution for individual applications across many different industries without bias towards single technology. With our global presence and local support, we partner closely with OEMs and end-user customers for both small and large scale projects, striving for technical optimization with minimum complexity. Our continuous research & development efforts are geared towards new solutions and continuous improvements of products for this industry.
Inductive Power Transfer (IPT) – powers systems such as AGVs and baggage handling systems. New generations of IPT with state-of-the-art features keep pace with our customers needs.
Conductor Rails – power Electrified Monorail Systems ( EMS), Rail Guided Vehicles (RGV), and baggage handling systems. The SinglePowerLine 0812 and MultiLine 0831, combined with ProShell are ideal for AS/RS stacker cranes. MultiLine 0835 and MultiLine 0365 are the perfect match to power shuttle systems. PEplus for conductor rails works well for electric conveyors of all types, providing safety and simplicity.
Spring-Driven and Motor-Driven Reels – manage cables used to power transfer cars and other moving equipment.
Rubber and Cellular Buffers – are well suited to absorbing energy from machine element impacts.
Jay Radio Remote Controls – offer a safe way of operating or monitoring machines from a distance. The comprehensive range of industrial and safety radio remote controls offers countless solutions to adapt to an extensive number of intralogistic applications.
Uygulama
Ayırıcı taşıma kemeri
Uygulayıcı
Wal Mart, Almanya
Ürünler
IPT® (Temassız enerji transferi)
Hat uzunluğu
267 m
Araç sayısı
232
Genellikle Raylı sistemlerinin temel işlevi diğer temassız enerji transfer sistemleri ile aynıdır. Ama dikkat etmeniz gereken bazı ek ya da belirli yönler de vardır.
Araçlar burada genellikle rayla kılavuzlandığı için kablonun yüksek bir montajı mümkündür E-şeklindeki çekişleri kullanmak da mümkün olur.
İlerleyen parkur kesimleri ile olan uygulamalarda, yani elektrik monoray sistemlerindeki anahtarlar, bu türden parkur kesimlerine endüktif enerji sağlamak için endüktif güç aktarımı ile deneyim kullanılabilir. Aşınan kablo zinciri çözümleri veya diğer benzer çözümler ikinci seçenek olurlar. Eğer Endüktif güç aktarma fikri dolayısıyla gerçekleştirilirse anahtarların ya da asansörlerin önündeki sözde güvenlik bölgelerini beslemek de mümkün olur, böylece segment konuma geldiğinde bir tek güç aktarımı mümkün olur. Bunu gerçekleştirmek için hiçbir ekstra besleme veya harici kontrol gerekli değildir.
Doğal olarak temassız enerji transfer sistemleri, skillet hatlarındaki kablo zincirleri veya iletken rayları kızak veya transfer arabaları gibi diğer geleneksel çözümler yerini de alabilir. Çözümle ilgili bazı gereksinimler varsa, örneğin ray ucunda gerilim arklarından kaçınmak gerekliyse veya skillet platformlarının altında bakım için erişim çok sınırlı ise.