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Process Crane
Hot Metal Process Crane in a Metal Powder Plant
Application
Hot Metal Overhead Crane
Country
Sweden
Project installation date
2017
Representative office
Conductix-Wampfler AB [SE]
Customer
BANG Kransysteme | Germany
Operator
Höganäs Sweden AB | Halmstadt | Sweden
Technical requirement[s]
Energy sypply and data transmission to one overhead crane with Conductor Rails and ProfiDAT®
[ProfiNet data transmission / Real-time data transmission to the crane PLC]
Travel length [Crane bridge]
95 m
Travel speed [Crane bridge]
60 m/min
Crane loading capacity
75 t / 25 t / 6,3 t
Product[s]
• ProfiDAT®, Program 0514
• Aluminum Conductor Rail, Program 0813 SingleFlexLine with standard PVC insulation up to +55 °C
• Aluminum Conductor Rail, Program 0813 SingleFlexLine with PPE insulation for ambient temperatures up to +85 °C
Current Collector
• ProfiDAT® current collector with protective earth carbon brush and data transmission antenna
Additonal product information
• ProfiDAT® for grounding and data transmission
• PPE insulated conductor rail segments are installed in the areas with the highest ambient temperature. Additional steel plates shield the conductor rails and ProfiDAT® profile from the radiation heat
Relevant Products
ProfiDAT®
Additional information
ProfiDAT® is a contactless data transfer solution for communication between fixed and mobile control units from Conductix-Wampfler. ProfiDAT® makes it possible to achieve reliable transfer of mixed data (video, audio and real-time control) at very high data rates using Conductix-Wampfler slotted waveguide technology. Data can be safely transferred at rates up to 100 Mbit/s with average latency of only 3ms. The unique configuration of waveguide and mobile antennas results in a system with integrated shielding. This isolation means that ProfiDAT® is license free and can safely transfer data, even in the most challenging radio environments (e.g. shipping container terminals).
ProfiDAT® is excellently suited for integration into conductor rail systems because the waveguide profile has been engineered for dual use as the protective earth (PE) conductor rail. This results in a very compact complete system because an additional PE conductor rail is not required. The ProfiDAT® data transfer system can be combined with multiple available Conductix-Wampfler conductor rail systems.
Main Applications
- STS Crane (Ship-to-Shore)
- RTG/E-RTGTM Crane (Rubber-Tired Gantries/ Electrified Rubber-Tired Gantries)
- Process Crane
Key Features
- Safe and reliable wireless communication using slotted waveguide technology
- Real-time data transfer through prioritization of PROFINET data packets
- PROFIsafe compatible
- Solutions for expansion joints and separation points
- Cost saving through dual use of ProfiDAT® as communication channel and protective earth (PE) conductor rail
- Compact and fully integrable into conductor rail systems
Product data
Standard Application Data
- Data rate [Mbit/s]:up to 100
- Real-time capable: Yes (PROFINET)
- Average latency [ms]: 3
- Maximum distance (without repeater) [m]: 500
- Safe communication: Yes (PROFIsafe)
- Dual use as protective earth (PE): Yes
- Multiple mobile units in one profile possible: Yes
- Profile section length [mm]: 5.000
- External dimensions (profile) [mm]: 50 x 56
- Suitable for indoor and outdoor applications: Yes
- Temperature range [°C]: -25 bis +50
Downloads
Single PowerLine 0813
Additional information
Single pole conductor rail preferably for straight tracks
Special features
- Available with different rail materials, suitable for most industrial environments
- High safety level due to integrated finger-safe design
- Easy and exact mountig with multiple hanger clamps for 3, 4 and 5 poles
- Unlimited number of poles, designed for complex systems
- Curved segments available
Main applications
- Process and EOT cranes
- People movers
- Container cranes
Product data
Standard application data
- Nominal Current (at 100% duty cycle) [A]: 500 | 800 | 1.000 | 1.250
- Voltage Grade [V]: 690
- Rail Length [mm]: 5.000 [16.40 ft]
- External Dimensions (Pole) [mm]: 32,0 x 42,0 [1.26" x 1.65"]
- Operating Conditions: for indoor and weather-protected outdoor applications
- Track Configuration: preferably for straight tracks / curved segments available
Downloads
Mounting of End Stop for lateral Insertion for Spring Support - SinglePowerLine Program 0813
Installation Instruction
Conductix-Wampfler GmbH
Merkezi Almanya Türkiye Şubesi
Istanbul
İMES Sanayi Sitesi
C-308 Sokak No:19
Dudullu OSB/Ümraniye
Turkey
Phone: +90 216 511 58 64
www.conductix.com.tr
info.tr@conductix.com
